Tuesday, June 21, 2022

When is it better to Use a Belt Sander?

 

In woodworking, sanders in general are used for flattening surfaces.  There are various types of sanders and each is used for specific tasks depending on the nature of the project. Drum sanders for example are not suitable for removing large materials. When the primary purpose is to remove large amounts of material from a work piece, it is better to use a belt sander.

Features of belt sander

The belt sander consists of an electric motor which drives two drums fitted with a sandpaper loop. Since they are powerful tools and can handle coarse grits, belt sanders are excellent for removing wood. As a result, they are used at the beginning stage of shaping wood.

Belt sanders are either stationary or handheld. The stationary belt sander is mounted on a workbench and the material to be shaped is held against the sand belt as it turns. The handheld belt sander is a portable tool which requires the use of both hands of the operator. One hand is used to hold the forward handle while the other is used for the trigger. The handheld sander is often merged with a disc sander.

The speed of the sander is measured in feet per minute. The higher the speed, the faster the sander will work. The power of the motor is measured in amps. The more powerful the sander is the more challenging it will be to work with. The tool is powerful and it works very fast so if you are not familiar with its use, you may inadvertently wreck your project before you know what has happened.

Belt sanders use a loop of sandpaper. Aluminium oxide or Zirconia belts are the most reliable and they last longer than the traditional sandpaper. The Zirconia belts, often referred to as planer belts are preferred for grits of 80 and coarser because they have sharper cutting particles that cut more aggressively. Although more expensive than the premium aluminium oxide belts, they don’t clog easily and they last longer. Belt sanders generate lots of dust so they come with either a vacuum system which sucks up dust or a collection bag which gathers the dust in one place.

                                                               


                                                            Belt sander                                                              

Using the belt sander safely

It is necessary to take some safety precautions when using a belt sander. The machine is powerful, so it can be quite loud when it is in operation. It is advisable to wear a device for hearing protection when using this tool especially if the machine will be in use for long hours. Similarly, wearing a dusk mask during sanding will prevent dust inhalation.

Ensure that the work piece is securely held to prevent it from sliding away. Turn off the trigger before plugging the sander in. Put the cord over your shoulder so it is out of the way. Don’t push down the sander, its weight will do the work. If you need to empty the dust bag or change belts, make sure that the tool is unplugged. If you sometimes use your belt sander for metal work blow the dust out of the sander before you use it on metal because sanding metal creates sparks and this can start a fire if it mixes with the sawdust in the machine.

Uses of belt sanders

Belt sanders have a wide range of uses. They are useful especially for time-consuming tasks. As stated previously, the stationary sanders are set up on work benches and they are good for dusting materials that can be brought close. The handheld sanders are useful on floors and immobile surfaces.

One common use for the portable belt sander is the rapid removal of wood. It is the best handheld tool for levelling and smoothing rough lumber before undergoing further sanding. It is also often used for scribing. There are multipurpose belt sanders used for specialized tasks. These ones are larger, heavier tools and they have more surface area, which makes them more suitable for bigger work.

Final thoughts

 Belt sanders are powerful tools suitable for the rapid removal of wood, unlike drum sanders which are not suitable for removing large materials from a work piece. Belt sanders are also useful for sanding very rough surfaces, freehand rounding and levelling of surfaces like a replacement board in a hardwood floor. Although not an essential tool for a beginner, many experienced woodworkers will find the belt sander an invaluable tool for their workshop.


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